From years of experience, Merit Medical Coatings is able to offer extensive design support to bring your concept to actual product realization.
Merit's unique process of coating wire prior to coiling, results in a consistency not achieved in conventional spray-coated guide wires, which ultimately prevents cracking as is often encountered.
Merit is able to guarantee a consistent diameter and tight tolerances. Coated core wire can be supplied dead-straight. Round or flat stainless steel wire can be coated either with PTFE or a hydrophilic coating resulting in one-to-one torque. The LubriSkin™ coating acts like a lubricant during the coiling process, so there is no need for additional oils under the right process conditions.
Coated wire is available in a variety of materials, various color options, different diameters and can be supplied spooled, cut to length or coiled.
Merit has pioneered and grown the technology of reel-to-reel wire and tube coating and has perfected reliable, cost-efficient coating processes for the medical industry. These processes ensure the very highest levels of quality coated wire and tubing.
Key Characteristics
- Smooth surface
- Ultra-thin well-defined coating
- Extremely consistent diameter
- Tight coating tolerance (2.5 µm - 5.0 µm)
- Cost effective coating process
LubriSkin™ PTFE
- Soft, flexible thin coating
- Smooth
- Superior lubricity
SlipSkin™ Hydrophilic coating
- Increased wet lubricity
- Reduced friction level
- Flexible
DuraSkin™ PTFE
- Durable, thin coating
- Smooth surface
- Lubricious
Technical Information
Coating
- PTFE (LubriSkin™ and DuraSkin™)
- Hydrophilic (SlipSkin™)
Base Material
- Stainless Steel Wire (304 or 304V)
- Stainless Steel Flat Wire
- Pt/lr
- Nitinol
- Other materials on request
Diameter Range
- 0.038 mm - 1.00 mm (.0015" - .0400")
Standard Coating Thickness
- 4 µm - 10 µm (.00016" - .0004") / side
- Other coating thickness upon request
Coating Colors
- Black, Blue, Clear, Green, Grey, White
Delivery Options
- On spools (DIN standards available)
- Straightened (dead-straight) and cut to length
- As coils
Applications
- Neuro interventional, PTCA and standard diagnostic guide wires

